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A Real Iron Man The material Le used for the armor is thin but takes stress well. “You can throw it against the wall, and it won’t even be damaged,” he says. Tyler Stableford
Anthony Le, 25, has been a fan of Iron Man since he was a kid, but when he heard that the comic-book superhero was hitting the big screen in 2008, he was inspired to build his own Iron Man suit. That version was more of a costume, but his new one, finished just in time for the movie’s sequel, edges much closer to the real thing. With its dent-proof exterior, motorized faceplate and spinning mock Gatling gun, his take on the movie’s War Machine suit could easily frighten a supervillain.

Le, a fitness consultant, studied some concept sketches of the suit posted on the Internet. He used thin, high-impact urethane for the armor, cutting it into plates and joining them with some 1,500 rivets and washers. He sculpted a clay helmet mold and then used a liquid resin mix to create the final product. But that was just cosmetic work. He also added a small servo motor that opens the faceplate, as in the movie, and built a gun out of pipes and a motor. LEDs in the eyes and chest-plate further add to the illusion.

Le plans to wear the suit to the movie and already has quite a following, especially at sci-fi conventions. “I’m kind of hard to miss,” he says.
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